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9th March 09, 06:35 AM
#1
First DIY blade
Spent the weekend playing with some 5160 bar stock and began my foray into knife making.
This one was done with the stock-removal method due to the fact that I don't have the funds to set up a legitimate forge.
Enjoy!

Now I've got to decide what kind of handle I want to put on it.....
Don't ever get yourself caught cross-ways in a ditch with them there elephant people. ~CJC
I say we lift off and nuke the site from orbit. It's the only way to be sure ~Warrant Officer E. Ripley
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9th March 09, 06:48 AM
#2
What about micarta (mycarta = micarta in DIY) made from tartan remands?
I like the breeze between my knees
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9th March 09, 06:52 AM
#3
Very nice!
I have played with the notion of making my own blade, as well.
Did you just remove stock...presumably with a grindstone...or did you temper and anneal certain parts of the blade as well?
I am mostly ignorant of this kind of thing...that's why I ask...but wouldn't you want the blade hard enough to take and hold a good edge and the tang soft enough to not be brittle?
DWFII--Traditionalist and Auld Crabbit
In the Highlands of Central Oregon
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9th March 09, 07:07 AM
#4
 Originally Posted by DWFII
Very nice!
I have played with the notion of making my own blade, as well.
Did you just remove stock...presumably with a grindstone...or did you temper and anneal certain parts of the blade as well?
I am mostly ignorant of this kind of thing...that's why I ask...but wouldn't you want the blade hard enough to take and hold a good edge and the tang soft enough to not be brittle?
Thanks!
Stock removal to get the shape. Roughed it out with a grinding wheel and did the finishing touches with various hand files to get it right.
Once I had the shape I wanted, I heated it up to non-magnetic and quenched in used motor oil (finally found a use for the stuff!) After it had cooled enough to handle, I cleaned off all the oil residue and popped it in the oven at 400* for 45'. Let cool to ambient, back in the oven for 45' at 400*. Just a matter of polishing after that.
Between the quenching in oil and annealing in the oven it's got a decent amount of hardness to it, but hopefully not so hard that it's brittle.
A lesson learned for next time: Make sure to drill the tang before hardening. I went through at least 4 drill bits trying to get that blasted hole drilled after hardening.
Don't ever get yourself caught cross-ways in a ditch with them there elephant people. ~CJC
I say we lift off and nuke the site from orbit. It's the only way to be sure ~Warrant Officer E. Ripley
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9th March 09, 07:33 AM
#5
So what did you use to heat treat if even the tang got hot enough to harden? Doesn't sound like a propane torch....
Kilted Ranger and proud member of Clan Donald, USA
Happy patron of Jack of the Wood Celtic Pub in beautiful, walkable, and very kilt-friendly downtown Asheville, NC.
BEER CITY USA, BABY! Soon to be home of Sierra Nevada AND New Belgium breweries!
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9th March 09, 07:45 AM
#6
 Originally Posted by Tartan Hiker
So what did you use to heat treat if even the tang got hot enough to harden? Doesn't sound like a propane torch.... 
Charcoal fire and a lot of fanning to get the heat up.
Ended up annealing the tang down a bit more so I could get the hold drilled. I used a torch for that part.
Probably not the best way to do things, but for a first crack at it, it'll do.
Don't ever get yourself caught cross-ways in a ditch with them there elephant people. ~CJC
I say we lift off and nuke the site from orbit. It's the only way to be sure ~Warrant Officer E. Ripley
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9th March 09, 08:55 AM
#7
Moderators, please feel free to delete this if it's inappropriate, but a firearms forum I visit has a custom knife section. The following link is to a user's write-up about how he creates custom knives. Many of these steps/tricks/tips could certainly be applied to making a sgian dubh.
http://www.rimfirecentral.com/forums...d.php?t=264909
Again, if this is out of line, feel free to delete it without ill will from me.
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9th March 09, 11:56 AM
#8
Props on the DIY blade. I would love it if I had the time/motivation/resources/tools to DIY my own sgians.
The Barry
"Confutatis maledictis, flammis acribus addictis;
voca me cum benedictis." -"Dies Irae" (Day of Wrath)
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10th March 09, 01:09 PM
#9
Firetacoma-
Thanks for posting that link-I took a look around the garage and I've got most of the tools needed to get into knife making except the forage. I can hear my Bride now "Great-ANOTHER hobby!!"
Earl D-
Clans Cameron and MacLeod
--------------------------------------------------
I thought I had a handle on life-then one day the handle broke off!
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10th March 09, 02:05 PM
#10
 Originally Posted by Earl D-
I can hear my Bride now "Great-ANOTHER hobby!!" 
The same thing my girlfriend said!
Don't ever get yourself caught cross-ways in a ditch with them there elephant people. ~CJC
I say we lift off and nuke the site from orbit. It's the only way to be sure ~Warrant Officer E. Ripley
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