If you have enough material for a knife pleat, I would definitely recommend it. No kilt I've ever owned had the look of the 22 ounce Gordon I had. Not only was the swish and sway simply amazing, but I would dare say it is impossible to get cold in.
I have a 22oz kilt. It weighs a ton, but what a kilt.
Past President, St. Andrew's Society of the Inland Northwest
Member, Royal Scottish Country Dance Society
Founding Member, Celtic Music Spokane
Member, Royal Photographic Society
Nothing wrong with doubling the fabric. You could use something like "Stitch Witchery" or a similar spidery webby glue between the layers to hold them together.......
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