As time goes by, you'll notice that the pleats will actually set themselves into the proper position for good. His method of sewing makes it so that gravity will allow the pleats to "find" their place, and keep the drape and hang uniform.

As for the comparison to Stillwaters as far as maintenance, remember that the weave and threadcount on the PV is much tighter than the acrylic... which makes it more rigid and harder. It's the price you pay to have the comfort and "swish" of the acrylic.

Enjoy that kilt. I'm over two dozen kilts now, and the BearKilts are a couple of my favorites in the summer!