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I'd hand-stitch the pleats and machine stitch more-or-less everything else. Well....
Let's do it this way.
1. if you have to blind-stitch and hem the fabric, best to do that by hand.
2. the right-hand edge (the fringed edge) of the over apron can be "stitched in the ditch" and you won't see the stitching as lot as you plan the fold-over carefully. Then you do a few hand stitches at the hem and at the waistband and press the bedickens out of it with an iron and a damp towel and you're good to go.
3. the little tucks and bobs and so on to refine the fit are best done by hand.
4. the interfacing or better...hair canvas that you put in the front can be attached by machine.
5. The reinforcing strip in the back , across the cutout pleats will have to be hand done.
6. the steeking will have to be hand-done
7. attaching the waistband can be done by machine, though.
8. The fold-over and final attachment of the waistband will be hand-done.
9. making the buckle straps can be done by machine, and attaching them can be done by machine. I STRONGLY , STRONGLY encourage you to look into how Matt attaches the buckle for his under-aprons. It's MUCH easier than the traditional method. I make all my tartan kilts that way, now. That has to be hand-done.
Upshot is, you can do some of the kilt by machine and nobody will know. When I make a tartan box pleat, I sew the tapers to each other by machine. I still have to rip one out, but it's so much faster than hand-sewing that it's worth it. I can make a nice, wool, 4 yard box pleat in about 15-18 hours, now.
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making the buckle straps can be done by machine, and attaching them can be done by machine. I STRONGLY , STRONGLY encourage you to look into how Matt attaches the buckle for his under-aprons. It's MUCH easier than the traditional method. I make all my tartan kilts that way, now. That has to be hand-done.
Short of purchasing one how could a person get a glimpse of this? I've done a lot of reading here lately but don't recall seeing this particular topic.
Or does this tread to dangerously close to "what's under the kilt" territory
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 Originally Posted by sydnie7
making the buckle straps can be done by machine, and attaching them can be done by machine. I STRONGLY , STRONGLY encourage you to look into how Matt attaches the buckle for his under-aprons. It's MUCH easier than the traditional method. I make all my tartan kilts that way, now. That has to be hand-done.
Short of purchasing one  how could a person get a glimpse of this? I've done a lot of reading here lately but don't recall seeing this particular topic.
Or does this tread to dangerously close to "what's under the kilt" territory 
Well, basically you're going to make a strap out of tartan material, aligned so that the tartan matches the pattern in the kilt right below the waistband.
OK, so how might you create such a strap, and then put a hole in it for the tang of the buckle? **rhetorical question**
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 Originally Posted by Alan H
Well, basically you're going to make a strap out of tartan material, aligned so that the tartan matches the pattern in the kilt right below the waistband.
OK, so how might you create such a strap, and then put a hole in it for the tang of the buckle? **rhetorical question**
Aligning the tartan implies that this strap is attached to the outside of the front apron? Overlying the fringe as it extends toward the buckle? Or am I mis-imagining the placement of this hypothetical strap with its rhetorical hole.
Thanks for all the advice and food for thought.
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 Originally Posted by sydnie7
I STRONGLY , STRONGLY encourage you to look into how Matt attaches the buckle for his under-aprons.
Short of purchasing one  how could a person get a glimpse of this? I've done a lot of reading here lately but don't recall seeing this particular topic.
Or does this tread to dangerously close to "what's under the kilt" territory 
There's a picture here. He attaches the buckle to the under-apron, and the strap to the inside of the waistband. Thus there's no "buttonhole" in the waistband; it's buckled under the apron.
Last edited by fluter; 28th May 08 at 08:49 AM.
Reason: spelling
Ken Sallenger - apprentice kiltmaker, journeyman curmudgeon,
gainfully unemployed systems programmer
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Now I get it. I was on the wrong hip (so to speak). Thanks greatly for the link, wouldn't have thought to look on the kiltmaker's own site for his secrets 
Have a bid in on some nice "fashion" tartan for my first box-pleat attempt. Don't hold your breath waiting for pics, may be well into 2009 if then!
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 Originally Posted by fluter
There's a picture here. He attaches the buckle to the under-apron, and the strap to the inside of the waistband. Thus there's no "buttonhole" in the waistband; it's buckled under the apron.
Excellent pics to reference, thanks!
However, after looking at the very helpful pics, this fraidycat wants to RUN and hide under the bed at the thought of trying to achieve proper knife pleats....... wahh......
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