I recently finished hand-sewing a knife-pleat kilt from a lighter weight tartan (not sure of the exact weight). This one was pleated to stripe and I had enough material to make each pleat double-deep, that is, I pleated to every other stripe. That puts a LOT of material into the pleated area and helps a lighter-weight tartan "swing" more like a medium weight.
Although I didn't feel the need, you could also double the material n the under apron to provide more, err, coverage in the unpleated area.
Good luck and have fun with it! (Mine's shown here BTW)
Proudly Duncan [maternal], MacDonald and MacDaniel [paternal].
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