Mark,
1. I don't know anyone with a waist larger than 44" who wears a kilt. I think custom making them would be the way to go.
2. I would be more likely to buy a kilt only. Those new to kilting would probably go for a package deal when buying their first kilt.
3. Several X-Markers have expressed a desire for inexpensive kids kilts. Most sons want to dress like Daddy. I have no kids so I am no help on sizing.
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