A couple of points. The measuring technique where you measure straight down vertically from the stomach is my system. It will only work with my kilts. That's because I then do things with those numbers that are not appearant when the kilt is built.
If you are using Barb's book use her measuring system.
About your box pleats. I would discourage against many small Box Pleats. Remember, the depth of the pleat is 1/2 the width of the reveal in a box pleat. So, for example if your box pleats are 1" wide they are only 1/2" deep.
Much of your swish factor will come from the depth of the pleat. In a knife pleat you will end up with 2"and sometimes 3" of depth depending on the Sett of the Tartan. If using a solid color you can make the depth whatever you want and most will opt for the deepest pleat that they have sufficient fabric for.
Steve Ashton
www.freedomkilts.com
Skype (webcam enabled) thewizardofbc
I wear the kilt because: Swish + Swagger = Swoon.
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